Fused Deposition Modeling (FDM)
FDM is one of the most widely used 3D printing technologies due to its affordability and reliability. It works by extruding thermoplastic filament through a heated nozzle, layer by layer, to create objects. This method is ideal for functional prototypes, mechanical parts, and custom components.
Advantages:
Cost-effective, making it suitable for both prototyping and low-volume production
Versatile, with a wide variety of materials available
Produces strong and durable parts for functional use
Applications: Prototyping, end-use parts, and custom models.
Stereolithography (SLA)
SLA uses a laser to cure liquid resin, layer by layer, to create high-precision parts. It is often used when fine detail and smooth finishes are required, making it suitable for industries like jewelry, dental, and medical.
Advantages:
High precision and detail
Smooth surface finish
Ideal for intricate designs
Applications: Prototyping, dental, and medical parts.
Selective Laser Sintering (SLS)
SLS uses a laser to fuse powdered material (often plastic or metal) into solid parts. Unlike FDM and SLA, SLS does not require support structures, as the unused powder acts as a support for the printed part.
Advantages:
No need for support structures
Works with a wide range of materials, including metals and plastics
Suitable for functional prototypes and low-volume production
Applications: Aerospace, automotive, and industrial applications.
PolyJet
PolyJet is similar to inkjet printing but uses photopolymer resins that are jetted onto the build platform and cured by ultraviolet light. This method offers high precision and a variety of material options.
Advantages:
High resolution and smooth surface finish
Can print multi-material and multi-color objects
Fast printing speeds
Applications: Prototyping, product design, and multi-material applications.